KX mL ( US gt). KX | mL ( US gt). Depending on the atmospheric temperature of your riding area, the transmission oil viscosity should . Kawasaki. KX KX Motorcycle Service Manual This quick reference guide will assist you in locating a desired topic or procedure. • Bend the pages back. KX specs Completely redesigned for , the KX has received a number of . Kawasaki Kx Service Manual Repair Kx

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All information contained in this publication is based on the latest product information available at the time of publication.

Illustrations and photographs in this publication are intended for reference use only and may not depict actual model component parts. Special tools, gauges, and venient operation. To facilitate actual operations, notes, illustra- tions, photographs, cautions, and detailed descriptions have been included in each chapter wherever necessary.

If there is any doubt as to the condition amnual them, replace them with new ones. Abrasion Crack Manua Warp Bent Overall Width mm Overall Height 1 mm Front mm 8.


Rear mm 7. Specifications are subject to change without notice, and may not apply to every country.

Wheelbase 1 mm Suppose the 1st gear position is set as shown. Neutral Detent 721 2. Shift Up for example: The composite plating includes a nickel-phosphorous alloy, inorganic materials like ce- ramic, silicone carbide and some organic materials. Full Opened Position D. Low Speed Position E. Mikuni TMX carburetor helps boost mid-range and top-end power. Torque and Locking Agent Output Shaft Bearing Retaining Screws 0.

Fork Oil Level Gauge: Because of the danger of highly flammable liquids, do not use gasoline or a low flash-point solvent to clean the element. Water and coolant mixture ratio: Then push down and turn it further in the same direction and remove the cap. KX [A] up from the bottom of the piston at a right angle to the direction of the piston pin.

Measure the piston diameter as just described, and measure the cylinder diameter at the very bottom of the cylinder. If the ring has worn down to less than the service limit, replace the ring; if the groove width exceeds the service limit, replace the piston. Measure the thickness [A] of the friction plates [B] and steel plates with vernier calipers. If they have worn past the service limit, replace them with new ones.

  BS 4395-1 PDF

Friction Plate Thickness KX Check and balance the wheel when a tire is replaced with a new one. Standard Tire KX Front: If spoke tightness is uneven or loose, tighten the spoke nipples evenly. Torque – Spoke Nipples: Special Tool – Jack: Remove the rubber cap [A] on the bleed valve [B]. Open the bleed valve [A] 2. Feel for steering looseness by pushing and pulling the forks. If you feel looseness, adjust the steering.

If the steering is too tight or too loose, repeat the adjust- ment as mentioned above. The plug may also be cleaned using a high-flash point solvent and a wire brush or other suitable tool.

Also, check to see that each cotter pin is in place and in good condition. Throttle Grip and Cable Main Jet Holder Float Valve Needle Also, the throttle valve may not open fully at full throttle. Remove the drain plug from the bottom of the float bowl, and screw a fuel level gauge [A] into the plug hole.

Special Tools – Fuel Level Gauge: Service Fuel Level above the bottom edge of the carb. KX If the fuel level is incorrect, adjust it.

Increasing the float height lowers the fuel level and decreasing the float height raises the fuel level.

2004 Kawasaki KX125 (KX125-M2) OEM Parts

After draining, install the drain plug securely. Torque – Carburetor Top Cover Screws: Install the drain plug on the float bowl, and tighten it se- curely. Idle Adjusting Screw B. Always stop the engine and do not smoke.

KX Motorcycle Repair Manuals & Literature for sale | eBay

Make sure the area is well-ventilated and free from any source of flame or sparks; If kawaeaki slow jet is damaged, replace it with a new one. If the fuel tap screen have any breaks or is deteriorated, it may allow dirt to reach the carburetor, causing poor run- ning. If there is any doubt as to the condition of a reed, replace the reed valve part with a new one. If a reed becomes wavy, replace the valve part with a jx one even if its warp is less than the service limit.


Cooling System Pressure Testing Disassembly and Assembly Precautions Change the coolant in accordance with the Periodic Maintenance Chart see Periodic Maintenance chapter. WARNING To avoid burns, do not remove the radiator cap or try to inspect the coolant level or change the coolant when the engine is still hot. When this accumulation is suspected or observed, flush the cool- ing system. If this accumulation is not removed, it will clog up the water passages and considerably reduce the effi- ciency of the cooling mawasaki.

If the surface is corroded, or if the blades [B] are dam- aged, replace the impeller. Unscrew the bolts [A]. If there are obstructions to air flow, remove them. If the corrugated fins are deformed, carefully straighten them with the thin blade of a screwdriver [A].

If any one of them shows visible damage, replace the cap. Piston Ring End Gap Inspection Governor Shaft Lever Exhaust Valve Right Identification Slot Exhaust Valve Left 34a. Expansion Chamber KXM1 model 34b.

Apply a non-permanent locking agent.

Cylinder Compression Usable Range: Check for a crust of minerals and rust in the head water jacket, and remove them if necessary. Install the KIPS cover. Clutch Lever Free Play Check Clutch Cable Lubrication and Inspection Clutch Pressure Plate EO: Apply high temperature grease. Apply a non-permanent locking agent to the threads.

Apply molybdenum disulfide grease O: Line up the slots [C] in the clutch lever, knurled locknut, and adjuster, and then free the cable from the clutch lever.

Remove the clutch see Clutch Removal. Torque – Shift Pedal Bolt: Special Tool – Outside Circlip Pliers: Engine Mounting Bracket 7. Torque – Engine Mounting Nuts: Special Tools and Sealant Kawasaki Bond Liquid Gasket – Silver: WARNING Motorcycle operation with insufficient, deteri- orated, or contaminated transmission oil will accelerated wear and may result in transmission seizure, and injury. Be certain to screw the tool in all the way. If any of them has been removed, replace it with a new one.